MGI JETvarnish 3D Evo

JETvarnish 3D

Key Features

Extended B2 Format

20 X 42 inches size format for UV coating and foil applications

Smart registration

AIS
technology

Intelligent software

Cost understanding before printing with job cost calculator

Software suite

Spot varnish
editor

Specification

Spot UV Coating
Printing technology	MGI’s exclusive inkjet engine technology. Drop-on-Demand (Dod) inkjet application. Piezoelectric print heads in single pass printing. Flexible & scalable architecture.
Coating thicknesses	Depending on your file and the substrate used, the coating thickness can vary from a traditional flat spot UV coating of 3 microns (µm) up to 200 µm for 3D raised texture effects and a tactile finish.
Production speed	Up to 3,123* ISO B2 sheets size per hour (flat spot UV coating or 2D). * speed will vary according to printing parameter used.
Registration	Left & right motorized registration side guides. Automatic registration using the built-in AIS SmartSanner technology for real-time management of entire sheet. No registration marks required. Overall registration of ± 200 microns.
Formats	Min : 21×29.7 cm / 8.27×11.7’’ (width x length) Max : 52×105 cm / 20×42’’ (standard) 64×120 cm / 25×47’’ (extended)** with the pallet feeder and stacker options.
Paper thickness	Min : 135 gsm and not less than 150 µm / 6 mil before printing & lamination. Max : Up to 600 gsm.
Substrates	Enhancement on most* matte or glossy laminated surfaces, with or without aqueous coating, layered paper, plastic, PVC and other coated materials. Spot 3D coat directly onto most* digital prints (ie. MGI Meteor).* confirm substrate/lamination/toner/metallic film compatibility with MGI.
Printing width	51 cm / 19’’ (standard) 56 cm / 22’’ (extended)** with the pallet feeder and stacker options.
UV coatings and yields	Several coating formulas available, one dedicated to 2D (flat coat) and the other for 2D/3D usage. The JETvarnish 3D comes standard with 2 coating tanks and 2 coating circuits allowing a quick changeover between coatings. Tank has a high capacity volume (18 liters / 4.7 US gal.). “On-the-fly” tank changeover possible during production without any interruption and no waste.
iFOIL (hot foiling)	Optional Digital Hot Foiling module application. Production Speed Up to 1,750* B2 sheets size per hour (or up to 25 m per minute – 65.6ft per minute). Films Optimization system of film consumption. Film Rolls Max. roll diameter and length : ± 30 cm/11.8’’ and from 400 to 2,000 meters of film (1,300 to 6,500 ft). Up to 5 simultaneous film rolls on the same axis (with a minimum of 10 cm/3.9’’ per roll). 2 cores available : 1 inch and 3 inches. Maximum Surface Hot foil substrate surface can not exceed 51×104 cm/ 20.1 x 41” (standard) and 55×119 cm / 21.7×46.9” (extended)*. Embossing 3D hot foil raised effects. The surface of the metallized film may be covered with a layer of varnish or another foil. speed will vary according to printing parameter used. ** with the pallet feeder & stacker options.
Other options	Corona* ** Substrates treatment module In-line system made to optimize varnish adhesion on complex printed substrates Pallet Feeder support sheets up to size 64×120 cm /25×47’’ Pallet Stacker support sheets up to size 64×120 cm /25×47’’ Variable Data Printing (VDP) Manage and edit files on the workstation Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas Integrated barcode (1D/2D) reader system & controller Raster Image Processor (RIP) as an option * requires substrate above 42 cm width. ** requires paper above 250 Gsm / 250 µm.
Feeder	High capacity feeder able to handle a paper pile up to 60 cm/23.6’’ high for 52×105 cm (20×42’’) sheets. Approximately 4,000 sheets at 135 gsm.
Paper path	100% flat paper path. Vacuum feed system. Air feed system. Automatic double sheet detection
Stacker	High capacity stacker able to accomodate stakes up to 60 cm/23.6’’ high for 52×105 cm (20×42’’) sheets. Approximately 4,000 sheets at 135 gsm.
Front end system	Intuitive touchscreen software management suite controlled by a 27’’ monitor. Includes functions for operators: Job cost calculator, image editor, queue manager and reprint, camera and print-heads settings. Dedicated controller for equipment settings and technical data. Ethernet connection 10/100/1000 BT in RJ 45.
In-Line UV dryer	“On-the-fly” drying & curing via integrated UV lamps
Dry air	An onsite dry air system is necessary.
Maintenance and technical support	Daily maintenance completed in less than 10 min. Majority of procedures are automated. From cold start to production in less than 15 min. Remote troubleshooting & support via included web video camera (high speed internet connection required)
Electrical requirements	JETvarnish 3D 400 Volts – 50/60 Hz, 32A (63A plug) pills-specification-tab2iFOIL L 400 Volts – 50/60 Hz, 25A (32A plug)
Dimensions (L x W x H) & weight	JETvarnish 3D + iFOIL From 8.03 up to 12.72×1.76×1.93 meters* From 26.35 up to 41.73×5.74×5.97 ft (L x w x h)* Necessary clearance : 1 meter (3.3ft) on 4 sides. Up to ± 3,072 kg / 6,773 lbs** depending on the configuration selected.
Operating environment	Temperature : from 18 up to 30°C / 64 up to 86°F Relative humidity between 30 and 50% (no condensation
Eco friendly	Enhanced UV protection with lower energy consumption than traditional UV systems. No makeready, no plates (offset), no screens (silkscreen), no dies (hot foiling), no waste (electricity, paper, varnish and time). Reduction of consumables (elimination of many plastics). Closed-circuit system to minimize varnish consumption, thus preventing waste.

Brochure

Language	Title	Download Link
English	MGI-Brochure-JETvarnish-3D-UK

Advantages

Flat or 3D Spot Coating, you have the choice!

No need to choose between traditional flat spot coating OR 3D raised effects! With the JETvanish 3D, you have the freedom to feature both effects on the same sheet or separately (from 3 to 200pm).

Expand your business and offer your customers a wider range of finishing services to help them differentiate their brands.

Applications

3D Varnish – Nobody can resist!

The JETvarnish 3D’s new capabilities produce beautiful, tactile 3D effects that enhance visual appeal and bring a new sensory dimension to all printed projects. Nobody can resist!

52×74 sheet with 3D effects

The JETvarnish 3D can handle all kinds of sheet sizes including the very popular 52×74 cm/20×29″. The 3D varnish takes digital spot UV coating to a new dimension.

3D Varnish – Closeup View

3D Varnish closeup view with spectacular raised effects – click on the image to zoom in!

Invitation Cards – 3D

Produce VIP invitation cards with amazing 3D effects for a finished product which stands out from the crowd. You can even include VDP to personalize your message with spot UV coating!

3D Packaging

Add a new dimension to your packaging projects with MGI’s JETvarnish 3D. Offer your customers flat and/or 3D raised effects, and/or various patterns in the coating. Make their brands pop right off the shelf!

Magazine & Book Covers – 3D

The book cover is the number one application for the JETvarnish 3D. Ideal for short or long runs, book covers is the perfect application to harness the esthetic appeal of 3D spot UV coating. With the extended paper format – as a standard feature – the JETvarnish 3D can handle book covers with multiple flaps up to 52×105 cm / 20×42″ long.

100% Digital Hot Foil & 3D Spot Coating for Books

Book cover realized using 100% MGI digital processes:
– Printing
– Spot 3D Coating
– Hot Foil Stamping

Gang run

Optimize your spot UV coating with/without 3D raised effects on any king of gang run (up to 52×105 cm/20×42”)

Business Cards – 3D

Differentiate your brand with elegant & stylish business cards. With a touch of spot UV coating with/without 3D raised effects, classical business cards turn immediately into a powerful communication tool.

Corporate/Product Brochures – 3D

Give to your customer’s brochure, an incredible look and feel, thanks to a spot UV coating – with or without 3D raised effects. All brochure formats are supported including tri-fold (630 mm long) and even more with the extended paper solution up to 1050 mm long / 42″.

Single Pass – Endless Creativity

JETvarnish 3D turns your printed jobs into spectacular and irresistible printouts, which will immediately gain the full attention of your customer. You can easily spot varnish all your digital prints, highlight defined areas or add 3D effects, which makes your print jobs more vivid and tactile.

JETvarnish 3D

Ideal for operations with offset and/or digital presses up to 64×120 cm format, the JETvarnish 3D is the perfect solution for 3D or traditional flat spot UV coating.

Gain new customers & profitable markets and your clients will receive visually stunning pieces that allow them to differentiate themselves and with customization not available through traditional and analog spot UV coating methods.

Brochure

iFOIL

Specification

Digital Embossing and Hot Foil Stamping
Production Speed	Up to 1700* B2 sheet size per hour (or 25m/min) * speed will vary according to printing parameter used
Formats	Minimum: 21 x 30 cm / 8 x 11.8” Maximum : 52 x 105 cm / 20 x 42”
Substrate Thickness	Minimum: 150 gsm and not less than 150 microns/6 mil before printing & eventually lamination Maximum: 600 gsm and not less than 700 microns/24 mil before printing & lamination
Substrates	Foil finishing on most matte or glossy laminated surfaces, with ou without aqueous coating, layered paper, plastic, PVC and other coated materials. * confirm substrate/toner/metallic film compatibility with MGI
Films	Using most* of the hot foil available on the market. Optimization system of the film consumption. 21×30 cm / 8 x 11.8”* confirm substrate/toner/metallic film compatibility with MGI
Rolls	Minimum width of 10 cm. Up to 3 film rolls simultaneously. Roll diameter : max. 30 cm and approximately 2,000 meters of film. 2 cores available : 1 and 3 inches
Hot Foil Stamping	On a size 52 x 74 cm, hot foil stamping surface can not exceed 51.5 x 68 cm.
Embossing	From 6 up to 200* microns in thickness. The surface of the metallized film may be covered with a layer of varnish or another metallized film (within 2 passes)* JETvarnish 3D twin option required
Compatibility	Inline module that connects to all JETvarnish 3D.
Dry Air	6 bar / 87 PSI from 150 to 200 litres/hour Air compressor not provided
Stacker	High capacity stacker able to accomodate stakes up to 60 cm/23.6’’ high for 52×105 cm (20×42’’) sheets. Approximately 4,000 sheets at 135 gsm.
Dimensions & Weight	2,44 x 1,60 x 1,52 meters (L x W x H) ± 850 kg/ 1,873 lbs
Electrical Requirements	20 kW (32A) at 400 volts – 50/60 Hz – 1 plug CEE/IP44 32A (3P+N+E)

Brochure

English	MGI iFOIL (Jan 2015)

Advantages

Flat or 3D Spot Coating, you have the choice!

No need to choose between traditional flat spot coating OR 3D raised effects! With the JETvanish 3D, you have the freedom to feature both effects on the same sheet or separately (from 3 to 200pm).

Expand your business and offer your customers a wider range of finishing services to help them differentiate their brands.

Applications

3D Varnish – Nobody can resist!

The JETvarnish 3D’s new capabilities produce beautiful, tactile 3D effects that enhance visual appeal and bring a new sensory dimension to all printed projects. Nobody can resist!

52×74 sheet with 3D effects

The JETvarnish 3D can handle all kinds of sheet sizes including the very popular 52×74 cm/20×29″. The 3D varnish takes digital spot UV coating to a new dimension.

3D Varnish – Closeup View

3D Varnish closeup view with spectacular raised effects – click on the image to zoom in!

Invitation Cards – 3D

Produce VIP invitation cards with amazing 3D effects for a finished product which stands out from the crowd. You can even include VDP to personalize your message with spot UV coating!